Descaling  Recoiling  Concrete pipe cage wire processing  Turks head   Press feeder  Lube tank

 

Mechanical Descaling


RD-50 1/2" capacity breaker roller descaler

  • Low consumption air wipe assembly.
  • .500 (13mm) capacity
  • Tooled for .218 to .500 diameter
  • Carbide inserted rolls with sealed bearings
  • Tool steel entrance guide rollers
  • Fully enclosed cabinet with connection for dust collector
  • Safety interlocks on all doors
  • Low air consumption air wipe assembly
  • Free standing construction for use with most any wire drawer application
  • Flame hardened entrance guide ring


RD-68 11/16" and RD-75 3/4" capacity 6 breaker roll descalers

  • .750 (17.5mm) capacity
  • tooled for .500 to .750 diameter
  • Tooling available for .218 to .500 diameters
  • Push button string up
  • Carbide inserted rolls with sealed bearings
  • 6 roll construction eliminates the need for brushes in most applications
  • Tool steel entrance guide rollers
  • Flame hardened entrance guide ring
  • Free standing construction for use with most any wire drawer application
  • Fully enclosed cabinet with connection for dust collector
  • Safety interlocks on all doors
  • Low air consuption, hinged, air wipe assembly

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Mini-mill wire recoiling


Wire recoiler

  • Coil at speeds up to 300 fpm
  • Recoil on tubular carriers (3000# coil weight)
  • Easy access doors for over head crane or forklift unloading
  • Powerd by low maintenance AC variable frequency drives
  • PLC machine logic with 24 volt controls

 

Full coil of .197 material in 30 minutes

 

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Wire processing - Concrete Pipe


 (shown is a typical line layout of a descaler, drawer, and recoiler-spooler
)

  • Coil and spool at speeds up to 300 fpm
  • Recoil on tubular carriers (3000# coil weight)
  • Easy access doors for over head crane or forklift unloading
  • Powered by low maintenance AC variable frequency drives
  • PLC machine logic with 24 volt controls
  • Air wipes with low air consumption
  • Safety interlocks on all access doors
  • Exclusive 3 year warranty
  • Coil or spool or coil and spool combinations.


Wire recoiler – spooler combination machine (above)

Spooler only line (above)

  • Spool at up to 300 fpm
  • Can be fed from a wire drawer or powered turntable (shown)
  • Up to 1600 pound capacity
  • Adjustable traversing mechanism to help layer wire coils
  • Adjustable wire tension on take-up spool

 

 

 

 

Spool Pak spooler (above)

 

  • Level wind wire into packs that do not require carriers for shipping
  • Speeds up to 1000 feet per minute
  • Coil weights up to 2000 pounds
  • Integrate with drawing line to produce wire from green rod

 

 

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Wire deforming turks heads


For producing deformed or shaped wire, a descaler, turks head and wire drawer combination is the most cost effective way. Our turks head is designed as a stand alone unit which allows easy retrofit into any existing production line. The DTI turks head is capable of handling up to 1/2" diameter rod and wire line speeds up to 350 feet / minute. The equipment shown is producing ASTM A496-90A spec concrete reinforcing wire at 200 fpm

Close up of turks head rollers and material after processing

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Press feeder for round or flat stock:



  • Feed a Press directly from coiled material
  • Servo controlled length feed system
  • PLC machine logic with 24 volt controls
  • .250 to 1.00 diameter range
  • Safety guarding standard on all pinch points
  • Entrance guide assembly with D2 rollers and sealed bearings
  • End of coil switch
  • Direction of wire flow and wire line height as required

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Liquid draw lube tank with centrifuge cleaner



  • 60 gallon tank capacity
  • 2 gallon centrifuge sludge capacity
  • Twin circulating pumps
  • Pumps up to 8 GPM and 8000 SSU draw lube
  • Comes complete with all necessary plumbing
  • Centrifuge filters out contaminants which shorten draw lube life
  • Adaptable to any wire drawer
  • Includes tank mounted electrical panel with power supply disconnect
  • Available without centrifuge

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Shear for producing straight bars form coil material

  • Convert coiled material directly into straight bars
  • Coil sizes up to 6000 pounds
  • Machines available to handle up to 1.5” (38 mm) diameter rod
  • Unlimited length of finished bars
  • Hydraulic operated shear. Uses standard cutoff tooling
  • Encoder length control
  • Length adjustable via key pad input
  • Variable frequency closed loop vector drive

 

 

 

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